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1 MASTER THE ATWOOD SCALE - O - MATIC DOUGH DIVIDER MODEL: OPERATIONS AND SAFETY MANUAL INCLUDING PARTS CATALOG AND MAIN...

MASTER

THE ATWOOD

SCALE - O - MATIC DOUGH DIVIDER MODEL: S300 OPERATIONS AND SAFETY MANUAL INCLUDING PARTS CATALOG AND MAINTENANCE INSTRUCTIONS

MODEL No. SERIAL No.

CAUTION: DO NOT OPERATE, CLEAN OR SERVICE THIS MACHINE BEFORE YOU READ THIS MANUAL, AND ARE FAMILIAR WITH THE SAFETY INSTRUCTIONS IN THIS MANUAL AND THOSE ON THE LABELS ON THE MACHINE. KEEP THIS MANUAL AND OTHER MATERIALS DELIVERED WITH THE MACHINE, ACCESSIBLE TO THE OPERATORS FOR EASY REFERENCE DURING USE.

IF YOU SHOULD HAVE ANY (?) QUESTIONS ABOUT GUARDS OR PLACEMENT CALL (708) 841-0959

or visit our web site.

THE ENTIRE CONTENTS OF THIS PUBLICATION ARE COPYWRITTEN AND ALL RIGHTS ARE RESERVED. REPRODUCTION IN WHOLE OR IN PART IS PROHIBITED WITHOUT WRITTEN PERMISSION OF A.M. MFG. INC.

THIS CATALOG BECOMES OBSOLETE ON 12/30/06. UPDATED CATALOGS ARE AVAILABLE DIRECTLY FROM A.M. MFG. INC.

MASTER

MODEL: S300

OWNERS RESPONSIBILITY NOTE: THE PARTS AND EQUIPMENT DESCRIBED IN THIS MANUAL MAY BE COVERED BY ONE OR MORE U.S. AND FOREIGN PENDING PATENTS.

! TO MAINTAIN MACHINE AND USER SAFETY, THE RESPONSIBILITY OF THE OWNER IS TO READ AND FOLLOW THESE INSTRUCTIONS AND TO ENSURE THAT ALL OPERATORS UNDERSTAND AND FOLLOW THESE AND OTHER SAFETY INSTRUCTIONS IN THIS MANUAL. •

FOLLOW ALL INSTALLATION INSTRUCTIONS.

•

MAKE SURE INSTALLATION CONFORMS TO ALL APPLICABLE LOCAL, STATE, AND FEDERAL CODES, RULES AND REGULATIONS SUCH AS STATE AND FEDERAL OSHA REGULATIONS AND ELECTRICAL CODES.

•

CAREFULLY CHECK THE UNIT FOR CORRECT INITIAL FUNCTION.

•

READ AND FOLLOW THE SAFETY INSTRUCTIONS. KEEP THEM READILY AVAILABLE FOR MACHINE OPERATORS.

•

MAKE CERTAIN ALL OPERATORS ARE PROPERLY TRAINED, KNOW HOW TO SAFELY AND CORRECTLY OPERATE THE UNIT AND ARE PROPERLY SUPERVISED.

•

ALLOW UNIT OPERATION ONLY WITH ALL PARTS INCLUDING SAFETY EQUIPMENT, IN PLACE AND OPERATING SAFELY.

•

CAREFULLY INSPECT THE UNIT ON A REGULAR BASIS AND PERFORM ALL MAINTENANCE AS REQUIRED.

•

SERVICE AND MAINTAIN THE UNIT ONLY WITH AUTHORIZED OR APPROVED REPLACEMENT PARTS.

•

KEEP ALL INSTRUCTIONS PERMANENTLY WITH THE UNIT ALONG WITH ALL DECALS AND WARNING LABELS ON THE UNIT CLEAN AND VISIBLE.

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MODEL: S300

TABLE OF CONTENTS OWNERS RESPONSIBILITIES INTRODUCTION & SPECIFICATIONS & INSTALLATION SAFETY SIGNAL WORDS LOCATION OF WARNING LABELS & LOCATIONS REPRODUCTION OF WARNING LABELS GENERAL SAFETY INFORMATION OPERATING INSTRUCTIONS CLEANING INSTRUCTIONS GUIDE TO MAINTENANCE

PAGE INSIDE COVER 2 3 4 5 6 7 8-12 13-14

PARTS CATALOG DIVIDER SLIDE GUARD CABINET ASSEMBLY CYLINDER AND DRIVE ASSEMBLY PISTON AND CONNECTING ROD ASSEMBLY MEASURING CUP AND DIVIDER SLIDE ASSEMBLY SMALL TAKE-OFF CONVEYOR ROUNDER ASSEMBLY CONVEYOR ASSEMBLY ELECTRICAL / SENSOR SYSTEM OILING SYSTEM TROUBLE SHOOTING ELECTRICAL SCHEMATIC (SINGLE PHASE 208 – 230 VOLT) ELECTRICAL SCHEMATIC (3-PHASE 208 – 230 VOLT) ELECTRICAL SCHEMATIC (3-PHASE 380 – 480 VOLT) ELECTRICAL SCHEMATIC (3-PHASE 208 – 230 VOLT VARIABLE SPEED) ELECTRICAL SCHEMATIC (3-PHASE 380 – 480 VOLT VARIABLE SPEED) PARTS ORDERING INSTRUCTIONS NOTES

15 16-17 18-19 20-21 22-23 24-25 26-27 28-29 30-31 32 33 34 35 36 37 38 39 40

IMPORTANT: A.M. MANUFACTURING Co. RESERVES THE RIGHT TO MAKE CHANGES IN DESIGN, SPECIFICATIONS OR MANUFACTURING TO IMPROVE THEIR PRODUCTS WITHOUT NOTICE AND WITHOUT OBLIGATION TO CHANGE OR IMPROVE PREVIOUSLY BUILT PRODUCTS INCLUDING MANUALS AND CATALOGS. ONLY USE FACTORY SUPPLIED REPLACEMENT PARTS TO MAINTAIN MACHINE SAFETY, PERFORMANCE AND SANITARY CONDITIONS. USE OF NON-APPROVED PARTS MAY VOID MANUFACTURERS WARRANTY. KNOW YOUR UNIT. COMPARE DIAGRAMS IN THIS MANUAL WITH THE UNIT BEFORE STARTING SERVICE, TO OBTAIN MAXIMUM SAFETY AND PERFORMANCE. TO ORDER REPLACEMENT PARTS: TURN TO PAGE 39 OF THIS MANUAL.

WARNING: THIS MANUAL CONTAINS CRITICAL SAFETY INSTRUCTIONS. READ AND FOLLOW THEM CAREFULLY. FAILURE TO FOLLOW WARNING AND INSTRUCTIONS MAY LEAD TO SERIOUS PERSONAL INJURY. THE OWNER IS RESPONSIBLE FOR MAINTAINING THE UNIT, ITS INSTRUCTIONS AND DECALS FOR OPERATION REFERENCE. FOR ADDITIONAL COPIES CONTACT A.M. MANUFACTURING: (800)342-6744.

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MASTER

MODEL: S300

OPERATIONS AND SAFETY MANUAL INCLUDING PARTS CATALOG READ AND FAMILIARIZE YOURSELF WITH THIS MANUAL BEFORE OPERATING THIS MACHINE FOLLOW INSTRUCTIONS DURING USE

INTRODUCTION THE SCALE-O-MATIC MODEL – S300 DOUGH DIVIDER IS DESIGNED TO GIVE YOU OPTIMUM TIME AND LABOR SAVING SERVICE WITH A SPEED OF APPROXIMATELY 2000 PIECES PER HOUR. THE S300 CAN ACCURATELY SCALE FROM 1 oz. TO 32 ± ¼ oz. WITH THE PROPER ATTACHMENTS. NEW AND CURRENT EMPLOYEES CAN BE TAUGHT TO OPERATE THIS MACHINE EFFICIENTLY AND SAFELY IN A SHORT PERIOD OF TIME. WE URGE YOU TO STUDY THIS OPERATION AND SAFETY MANUAL FOR FULL BENEFITS….

CAUTION: ALL OPERATORS MUST BE FULLY TRAINED AND INSTRUCTED IN SAFETY PROCEDURES BEFORE BEGINNING PRODUCTION.

SPECIFICATIONS

HOPPER CAPACITY

100 lbs. EXTENDED HOPPER (140 lbs. CAPACITY) 2000 PIECES PER HOUR 58” 64” 24” 1000 lbs. 3 PHASE, 2 H.P. MOTOR (STANDARD) SINGLE PHASE, 1½ H.P. MOTOR DOUBLE SHEAVE BELT DRIVE 1 PHASE, 1/4 H.P. MOTOR 3 PHASE, 1 H.P. MOTOR (STANDARD) SINGLE PHASE, ¾ H.P. MOTOR

PRODUCTION RATE HEIGHT LENGTH WIDTH SHIPPING WEIGHT DIVIDER

SMALL CONVEYOR ROUNDER SCREW RECIPROCAL MOTION MECHANICAL DIVIDER AUTOMATIC SPRING PRESSURE, SELF ADJUSTABLE EXTRA DIVIDER CUPS AVAILABLE AS OPTIONAL EQUIPMENT. NO. 1 DIVIDING CUP 1 TO 2 oz. NO. 2 DIVIDING CUP 2 TO 4 oz. NO. 3 DIVIDING CUP 4 TO 10 oz NO. 5 DIVIDING CUP 10 TO 32 oz VOLTAGES: 3 PHASE, 208 - 230 VOLTS (STANDARD) 3 PHASE, 380 – 480 VOLTS SINGLE PHASE, 208/220 VOLT (OPTIONAL) VARIABLE SPEED DIVIDER (OPTIONAL)

INSTALLATION INSTRUCTIONS LOCATION: SELECT LOCATION CAREFULLY. THE AREA SHOULD PROVIDE THE OPERATOR WITH ENOUGH SPACE TO USE THE EQUIPMENT IN A SAFE MANNER. THE FLOOR AREA SELECTED SHOULD BE EASY TO CLEAN AND SHOULD BE FREE OF OIL, GREASE, ETC. AVOID AREAS WHERE BYSTANDERS AND CUSTOMERS MAY BE PRESENT.

CAUTION PROPER UNIT INSTALLATION IS NECESSARY FOR SAFE AND EFFICIENT OPERATION. PROPER INSTALLATION ALSO HELPS PROTECT THE UNIT FROM DAMAGE AND MAKES SERVICE EASIER. S300_2

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MASTER

MODEL: S300

SAFETY THIS MACHINE IS DESIGNED TO PROVIDE FOR SAFE OPERATION IF NORMAL OPERATING PROCEDURES AND SAFETY MESSAGES LOCATED ON THE MACHINE AND IN THIS MANUAL ARE FOLLOWED. THIS IS A SAFETY ALERT SYMBOL. YOU WILL FIND IT ON VARIOUS SAFETY LABELS ON THE MACHINE AND IT WILL ALSO APPEAR IN THIS MANUAL WHEREVER SAFETY MESSAGES ARE GIVEN.

GET FAMILIAR WITH SIGNAL WORDS:

CAUTION, WARNING & DANGER

CAUTION: INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.

WARNING: INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

DANGER: INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS TO BE LIMITED TO THE MOST EXTREME SITUATIONS.

NOTE: A NOTE PROVIDES KEY INFORMATION TO MAKE PROCEDURES EASIER AND CLEARER.

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MODEL: S300

TYPICAL WARNING LOCATIONS

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MODEL: S300

WARNING LABELS TYPICALLY FOUND ON THE SCALE-O-MATIC MODEL: S300

IMPORTANT SAFETY INFORMATION

WARNING

A.M. MANUFACTURING TOLL FREE (800) 342−6744

DANGER

WARNING

NOTE: MACHINE DESIGN AND SPECIFICATIONS MAY VARY. ACTUAL LABEL DESIGN AND PLACEMENT SUBJECT TO CHANGE WITHOUT NOTICE AND MAY VARY FROM THIS ILLUSTRATION.

S300_5

CAUTION: IF ANY SAFETY LABELS ARE MISSING,. THEY MUST BE REPLACED! CONTACT YOUR DEALER OR A.M. MFG. FOR REPLACEMENT.

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MASTER

MODEL: S300

SAFETY RULES

IMPORTANT: READ AND FOLLOW THESE SAFETY RULES. THEY ARE FOR YOUR PROTECTION AND THE PROTECTION OF THOSE WORKING WITH YOU. •

DO NOT OPERATE THIS MACHINE BEFORE YOU READ AND UNDERSTAND THE OPERATIONS AND SAFETY MANUAL.

•

FOLLOW ALL INSTRUCTIONS DURING USE OF THIS MACHINE.

•

LEAVE ALL GUARDS IN PLACE. INSTALL ALL GUARDS IF THEY WERE REMOVED FOR CLEANING, MAINTENANCE, REPAIR OR OTHER REASONS.

•

NEVER OPERATE THE MACHINE IF YOU HAVE NOT BEEN TRAINED TO OPERATE THE MACHINE PROPERLY.

•

NEVER OPERATE THE MACHINE IF YOU ARE TIRED, ILL, ON MEDICATION, OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.

•

WEAR TIGHT FITTING CLOTHES. MAKE SURE THAT LONG HAIR, JEWELRY, OR LOOSE PERSONAL ITEMS ARE SECURED SO THEY CANNOT GET CAUGHT IN THE MACHINE. THIS CAN LEAD TO SERIOUS INJURIES.

•

MAKE SURE YOU CAN EASILY REACH ALL CONTROLS. IF NOT, A STABLE AND SAFE ELEVATED PLATFORM OR OTHER WORK-AID MUST BE PROVIDED.

•

ALWAYS DISCONNECT THE MAIN ELECTRICAL POWER SOURCE BEFORE CLEANING, IF MAINTENANCE OR SERVICE IS PERFORMED, OR IF THE MACHINE IS OUT OF SERVICE.

•

NEVER CLEAN CONVEYOR BELTS ON MACHINE, ALWAYS REMOVE BELT FROM MACHINE TO CLEAN OR SERVICE.

•

NEVER LEAVE THIS MACHINE RUNNING UNATTENDED.

•

GUARDS ARE INTERLOCKED; MACHINE WILL NOT OPERATE WITHOUT GUARDS IN PLACE.

IMPORTANT: IF YOU HAVE ANY QUESTIONS ABOUT THESE SAFETY RULES, SEE YOUR SUPERVISOR OR CALL A.M. MANUFACTURING Co. TOLL FREE: (800)342-6744

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MASTER

MODEL: S300

OPERATING INSTRUCTIONS WARNING: UNIT MUST BE PROPERLY OPERATED AND MAINTAINED TO PREVENT MACHINE DAMAGE OR PERSONAL INJURY. REVIEW INSTRUCTIONS WITH ALL EMPLOYEES BEFORE USE.

CAUTION: BEFORE BEGINNING START - UP, READ ALL INSTRUCTIONS AND FAMILIARIZE YOURSELF WITH THE LOCATIONS OF ALL CONTROLS. KNOW HOW TO SHUT DOWN THE UNIT IMMEDIATELY IN CASE OF TROUBLE. MAKE CERTAIN ALL PERSONNEL NOT INVOLVED IN THE START - UP ARE SAFELY AWAY FROM THE MACHINE BEFORE ANY SYSTEMS ARE STARTED...

I. PRELIMINARY START-UP PROCEDURE A.

REMOVE PACKING, PACKING SLIPS, DOCUMENTS AND OTHER OBSTRUCTIONS FROM HOPPER.

B. C. D.

MAKE SURE MACHINE IS ON A FLAT SURFACE MOVE MACHINE INTO POSITION & LOCK CASTERS. PLUG POWER CORD INTO PROPER RECEPTACLE. / PROPER GROUNDING IS NECESSARY TO PREVENT ANYTYPE OF ELECTROSTATIC PHENOMENA. REMOVE SMALL INSPECTION DOOR. PUSH DIVIDER START BUTTON AND TEST BUTTON SIMULTANEOUSLY AND HOLD. CHECK ROTATION OF DIVIDER BY LOOKING THROUGH SMALL INSPECTION DOOR. LARGE GEAR SHOULD BE TURNING (C.W.) CLOCK-WISE. IF THE GEAR IS TURNING IN THE (C.C.W.) COUNTER- CLOCK WISE DIRECTION, CONSULT A PROPERLY TRAINED ELECTRICIAN. IF ROTATION IS CORRECT, YOU ARE READY TO CONTINUE ON WITH THESE PROCEDURES. RE-INSTALL SMALL INSPECTION DOOR. CHECK POWER SUPPLY TO ROUNDER AND DISCHARGE CONVEYOR BY FLIPPING THE SWITCH LABELED “ROUNDER” ON THE CONTROL PANEL. THE ROUNDING DRUM SHOULD BE TURNING IN A (C.C.W.) ROTATION, AND THE DISCHARGE CONVEYOR SHOULD BE RUNNING FORWARD, OUT FROM MACHINE.

E. F. G. H. I. J. K.

II. OPERATION OF DIVIDER A. B. C. D. E. F. G. H. I. J. K. L.

FILL THE OIL RESERVOIR WITH LIGHTWEIGHT MINERAL OIL. BE SURE TO CLEAN ANY OIL SPILL AROUND MACHINE. THESE SURFACES BECOME SLIPPERY. WITH THE SQUIRT BOTTLE SUPPLIED, APPLY A SMALL AMOUNT OF MINERAL OIL TO THE INSIDE SIDES OF THE DOUGH HOPPER. OPEN THE VALVE LOCATED ON THE TOP GIB BAR APPROXIMATELY 1/8 OF A TURN. REMOVE BACK CABINET DOOR. OPEN THE CYLINDER VALVE APPROXIMATELY 1/8 OF A TURN. THIS VALVE IS LOCATED ON THE OIL PUMP OF THE REAR DOOR. REINSTALL THE BACK CABINET DOOR. FILL THE HOPPER WITH DOUGH. BY LOADING DOUGH @ 20 lbs. PIECES. DO NOT LIFT MORE THAN 20 lbs. PIECES. THIS COULD CAUSE SERIOUS LOWER BACK INJURY. SET HOPPER COVER ON TOP OF DOUGH SWITCH CONVEYOR TO THE ON POSITION. SWITCH ROUNDER TO THE ON POSITION. PRESS DIVIDER BUTTON. HOPPER SHOULD BE OILED EVERY TIME YOU PLACE NEW DOUGH IN IT.

CAUTION

III.

DIVIDING THE DOUGH A. B. C. D. E.

S300_7

PISTON WILL MOVE AFTER POWER IS TURNED OFF OR DISCONNECTED.

DOUGH IS PORTIONED IN THE CUP LOCATED ON THE DIVIDER SLIDE. TO ADJUST THE WEIGHT, STOP MACHINE. BY TURNING THE HANDLE IN A COUNTER CLOCKWISE MOTION, THE DOUGH WEIGHT WILL INCREASE. THE DOWN (CLOCKWISE) MOTION DECREASES THE DOUGH WEIGHT. FIND YOUR DESIRED DOUGH WEIGHT BY WEIGHING THE DOUGH PIECE. ONCE YOU HAVE ACHIEVED THIS, ADJUST THE LOCKING STAR KNOB (529MS-2D) TO THE TOP OF THE MEASURING CUP TO KEEP SCALING ACCURATE.

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MASTER

MODEL: S300

DIVIDER CLEANING PROCEDURES THESE PROCEDURES ARE VERY IMPORTANT TO MAINTAIN PRODUCT QUALITY AND MACHINE PERFORMANCE. ALL A.M. MANUFACTURING MACHINES ARE TESTED WITH DOUGH DURING THE IN-HOUSE RUN-IN AND QUALITY AUDIT PROCEDURE. ALTHOUGH THE MACHINE HAS BEEN CLEANED, SOME EVIDENCE OF DOUGH ON AND IN THE MACHINE MAY BE DETECTED. THIS IS NORMAL. ALL PARTS IN CONTACT WITH DOUGH SHOULD BE WASHED THOROUGHLY AFTER USE, USING A MILD SOAP AND WATER SOLUTION. DISASSEMBLY OF THIS MACHINE FOR CLEANING IS OUTLINED BELOW AND ILLUSTRATED FOR YOUR CONVENIENCE. INSTRUCTIONS IN MANUAL INDICATE THE NEED FOR REGULAR INSPECTIONS & CLEANING TO PREVENT INFESTATION.

I. DIVIDER A. B. C. D. E. F. G. H.

J. K. L. M. N.

DANGER: SHUT OFF ALL ELECTRICAL POWER REMOVE COVER OVER DRIVE END OF SLIDE LOOSEN FOUR (4) SOCKET SCREWS AT TOP OF CUP; TWIST AND REMOVE CUP. REMOVE INSERT. (IF APPLICABLE) REMOVE TWO (2) END BOLTS AT DRIVE END OF SLIDE. LOOSEN EIGHT (8) HEX HEAD NUTS AT TOP OF GIB BARS AND REMOVE SLIDE. REMOVE GIB BARS. REMOVE PISTON BY – INSERTING CRANK IN PINION GEAR ON SIDE OF CABINET THEN: 1. LOOSEN TWO (2) SCREWS ON THE SIDE OF SPRING ASSEMBLY AND SLIDE TO RIGHT. 2. REMOVE UPPER PIN AND CRANK ASSEMBLY THROUGHT ONE (1) ROTATION, THUS SEPARATING THE SHAFT. 3. PUT LOWER PIN IN UPPER HOLE AND ROTATE UNIT UNTIL PISTON COMES OUT OF THE CYLINDER. 4. REMOVE PISTON AND CLEAN. 5. REMOVE SEAL SCRAPER RING AND “O” RING ON FACING OF CYLINDER AND CLEAN. 6. CLEAN ALL DOUGH RESIDUE OFF OF FACING AND INNER CYLINDER. MAKE SURE YOU CLEAN OUT THE OIL HOLE. (CHECK VALVE) REPLACE PISTON BY: 1. MAKING SURE PISTON IS IN EXTENDED POSITION w/ PIN IN UPPER HOLE. 2. PUT PISTON IN CYLINDER – GUIDING SHAFT INTO THE SPRING ASSEMBLY. 3. TAKE OTHER PIN AND PUT IT THROUGH SPRING ASSEMBLY AND LOWER SHAFT HOLE. 4. ROTATE CRANK UNTIL UPPER PIN IS VISIBLE AND REMOVE. 5. TURN CRANK UNTIL SHAFT COLLAPSES AND TWO (2) UPPER HOLES MEET, INSERT PIN AND PUSH SLIDE OVER AND TIGHTEN ALLEN SCREWS. 6. BE SURE PISTON IS COLLAPSED BY MAKING ONE FULL ROTATION NOTING THAT PISTON DOES NOT COME ABOVE UPPER CYLINDER. REPLACE GIB BARS & SLIDE AND ATTACH TWO (2) END BOLTS TIGHTLY. TIGHTEN THE EIGHT (8) HEX HEAD NUTS ON THE GIB BARS. REPLACE INSERT AND MEASURING CUP, RE-TIGHTEN FOUR (4) SOCKET HEAD SCREWS. PUT SAFETY COVER BACK OVER DRIVE END OF SLIDE. REMOVE HAND CRANK FATER ASSEMBLY.

PRACTICE SAFETY FIRST: ALWAYS DISCONNECT ELECTRICAL SERVICE WHEN CLEANING OR MAINTAINING THIS MACHINE, THUS AVOIDING CHANCE OF SERIOUS INJURIES. MACHINES ARE NOT DANGEROUS IF COMMON SENSE IS APPLIED AND THE INSTRUCTIONS ARE CAREFULLY FOLLOWED. THINK AND PRACTICE SAFETY FIRST.

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MODEL: S300

ROUNDER CLEANING PROCEDURES THESE PROCEDURES ARE VERY IMPORTANT TO MAINTAIN PRODUCT QUALITY AND MACHINE PERFORMANCE. II. ROUNDER A. B. C. D. E. F.

DANGER: SHUT OFF ALL ELECTRICAL POWER. OPEN AND TILT FRONT OF ROUNDER LIFT HANDLE ON SMALL INSPECTION DOOR SIDE. TILT ROUNDER ASSEMBLY FORWARD. REMOVE FUNNEL (PART NO. R116RA). REMOVE ROUNDER SCREW (PART NO. R122RA) 1. DO NOT DROP OR SET DOWN ON SCREW STEM (THIS CAN MUSHROOM THE STEM SO THAT THE SCREW WILL NOT RE-ENTER BASE). IT IS RECOMMENDED THAT THE SCREW BE LAID ON ITS SIDE. BEWARE NOT TO BUMP THE OUTER EDGE (WHICH IS NICKEL COATED) AS THIS CAN CAUSE FLAKING OF THE NICKEL. 2. THE SCREW SHOULD BE CLEANED WITH WARM WATER AND A NON-ABRASIVE PAD. REMOVE ALL DRIED DOUGH FROM THE EDGE AND ROUNDING SURFACE WITH A PLASTIC SCRAPER IF NEEDED. DRY COMPLETELY. 3. DO NOT PLACE IN AN AUTOMATIC DISHWASHER

REMOVE DRUM (PART NO. R117RA) 1. TAKE THE DRUM OUT OF THE MACHINE: DO NOT LAY DRUM ON ITS SIDE (THIS CAN CAUSE WARPING OF THE DRUM, WHICH WILL NOT ALLOW THE DRUM AND SCREW TO FIT TOGETHER). IT IS RECOMMENDED THAT THE DRUM BE STOOD ON END. 2. THE DRUM SHOULD BE CLEANED WITH WARM WATER (WATER TEMP. SHOULD NOT EXCEED 190°F) AND A NONABRASIVE PAD (PLASTIC BRISTLE BRUSH RECOMMENDED). REMOVE ALL DRIED DOUGH FROM THE GROOVED AND INNER SURFACE OF THE DRUM. DRY COMPLETELY. 3. DO NOT PLACE IN AN AUTOMATIC DISHWASHER (THIS, TOO, CAN CAUSE WARPING OF THE DRUM WHICH WOULD NOT ALLOW THE DRUM AND SCREW TO FIT TOGETHER). REMOVE PLASTIC SEAL RING (PART NO. 141RA). REMOVE EXCESS DOUGH FROM ROUNDER BASE. REASSEMBLY IS REVERSE OF DISASSEMBLY. MAKE SURE TO REPLACE PLASTIC SEAL RING. SLIP THE DRUM OVER THE ROUNDER BASE SO THAT THE DRIVE SLOTS ARE LOCKED OVER THE DRIVE PINS IN THE ROUNDER BASE. CARE SHOULD BE TAKEN TO SEE THAT THE EXIT RAMP ON THE SCREW IS FACING DISCHARGE END OF MACHINE. TILT ROUNDER ASSEMBLY BACKWARD AND LOCK IN PLACE. WIPE EXCESS DOUGH FROM CONVEYOR BELT AND AREA AROUND ROUNDER.

A. B. C. D. E. F. G. H.

II. NOTES ALL PARTS AND AREAS MENTIONED MUST BE CLEANED EVERY DAY. IF UNABLE TO REMOVE ROUNDER SCREW: A. PLUG MACHINE IN, TURN MACHINE ON. B. ADD A SMALL AMOUNT OF WARM WATER TO CONTACT AREA BETWEEN SCREW AND DRUM. C. AFTER DOUGH SOFTENS, TURN OFF ROUNDER. D. UNPLUG MACHINE. E. REMOVE ROUNDER SCREW.

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MODEL: S300

GUIDE TO CLEANING DANGER: ALWAYS DISCONNECT ELECTRICAL SERVICE WHEN CLEANING, MAINTAINING OR REPAIRING THIS MACHINE...

STEP 1

STEP 5

USING A ALLEN WRENCH, LOOSEN SOCKET HEAD SCREWS (2) AND LIFT OFF DIVIDER PLUNGER (MEASURING CUP) (3). WHEN A #2 OR #3 MEASURING CUP IS IMPLOYED ON DIVIDER, THE DIVIDER CYLINDER MUST ALSO BE REMOVED FROM SLIDE FOR CLEANING.

WIPE EXCESS DOUGH FROM INSIDE OF DOUGH HOPPER. NOTE: NEVER USE METAL EDGED SCRAPER FOR CLEANING ANY PART. USE OF SUCH TOOLS CAN RESULT IN DAMAGE.

STEP 2 LOOSEN EIGHT HEX HEAD BOLTS AT TOP OF GIB BARS. USING WRENCH (1) REMOVE TWO HEX HEAD SCREWS (4) AND PUSH DIVIDER SLIDE (5) REARWARD TO EXPOSE CYLINDER OPENING.

SCALE - O - MATIC NAME PLATE

THIS PLATE HAS A 2-CHANNEL GROOVE THAT CATCHES EXCESS OIL AND DRAINS INTO DRIP PAN REMOVE CABINET DOOR (6). AT THE BOTTOM OF THE MACHINE. THIS PLATE SHOULD BE REMOVED BY LOOSENING AND STEP 4 REMOVING A SMALL ALLEN SCREW IN THE WITH CYLINDER OPENING EXPOSED, REMOVE SEAL SCRAPER RING (7) AND RUBBER “O” RING (8). CENTER OF THE PLATE. CLEAN PLATE, AND CHECK PLASTIC DRAIN LINE TO SEE THAT IT IS CLEAN ALL EXPOSED SURFACES INCLUDING “O” CLEAN AND FREE OF ANY SEDIMENT SO OIL CAN RING GROOVE AND DIVIDING SLIDE OF DRAIN PROPERLY. DRIP PAN AT BOTTOM OF ACCUMULATED DOUGH, OIL, ETC. WIPE EXCESS MACHINE SHOULD BE EMPTIED EVERY DAY. DOUGH FROM TOP AND INTERIOR OF CYLINDER.

STEP 3

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MODEL: S300

GUIDE TO CLEANING STEP 5 LOOSEN SOCKET SCREWS (9) ENOUGH TO SLIDE PIN LOCK BRACKET (10) EXPOSING LOCK PIN (11). REMOVE PIN (11). STEP 6 INSERT CRANK HANDLE (12) THROUGH HOLE IN CABINET AND ENGAGE WITH PINION SHAFT. CRANK ONE COMPLETE TURN COUNTER CLOCK-WISE THUS EXTENDING PISTON ROD UNTIL HOLE (14) IS IN LINE WITH UPPER HOLE IN ROD (13). STEP 7 PLACE PIN (11) INTO HOLE (14) TEMPORARILY. NOW REMOVE PIN (15), CONTINUE TO CRANK UNTIL PISTON (16) EMERGES FROM THE TOP OF THE CYLINDER. LIFT OUT CAREFULLY BY HAND. THOROUGHLY CLEAN PISTON AND CYLINDER TO REMOVE ALL ACCUMULATED DOUGH WITH A MILD SOAP AND WASTER SOLUTION. DRY THOROUGHLY AND COAT ALL SURFACES WITH A LIGHT COATING OF DIVIDER OIL. TO REASSEMBLE, REVERSE STEPS 1 THROUGH 7.

DANGER: ALWAYS DISCONNECT ELECTRICAL POWER SOURCE WHEN CLEANING, MAINTAINING OR REPAIRING THIS MACHINE....

REPLACEMENT OF PISTON RING

WHEN CLEANING OR ADJUSTING PISTON, DO NOT OVER TIGHTEN ADJUSTING NUTS. THIS WILL OVER SPREAD YOUR PLASTIC PISTON RING AND WILL CAUSE EXCESSIVE WEAR, AND IT WILL ALSO BE HARD TO REPLACE PISTON BACK INTO THE CYLINDER. THIS COULD RESULT IN THE CUTTING OF YOUR PISTON RING WHICH WOULD DESTROY YOUR PISTON RING.

TO DISMANTLE PISTON IN FIGURE 4, REMOVE THE SIX HEX NUTS (6), SLIP RING (5) DOWN AND OFF, THEN WITH SLIGHT PRESSURE, PUSH PISTON RING (3) OFF PISTON, REMOVE WRIST PIN (4) AND RUBBER “O” RING (2). WHEN REASSEMBLING THE PISTON, A VERY IMPORTANT STEP IS TO MAKE SURE THE SIX NUTS (6) ARE NOT OVERLY TIGHTENED, MERELY SNUG. AS THE RING WEARS OVER A PERIOD OF TIME, CONTINUE TO SNUG UP THE SIX NUTS. THIS PROCEDURE WILL NOT ONLY PROVIDE LONG LIFE TO THE PISTON RING BUT WILL MAINTAIN FULL VACUUM.

IMPORTANT: WHEN RE-ASSEMBLING, DO NOT OVER TIGHTEN ANY OF THE SCREWS, AS THIS TENDS TO STRIP THREADS CAUSING PROBLEMS IN THE FUTURE. BE SURE RING ON PIN (11) OF FIGURE 3 IS SECURELY FASTENED OVER LATCH (10). THIS WILL PREVENT LATCH FROM MOVING, SHOULD THE SOCKET HEAD SCREWS (9) LOOSEN DURING OPERATION. S300_11

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MODEL: S300

GUIDE TO CLEANING STEP 1 REMOVE DIVIDER SLIDE GUARD USING T-HANDLE PROVIDED TO LOOSEN THE FRONT TWO NUTS ON GIB BARS (1). TO OPEN AND TILT FRONT OF ROUNDER, GRASP BOTH T-HANDLES (PART NO. 646CA3) AND TURN BOTH OUTWARD (2). THIS RELEASED THE FRONT OF THE CABINET. LOCATE THE SWIVEL LOCKING HANDLE (PART NO. R149RA). (3) LIFT THIS HANDLE TO THE UPWARD POSITION WHILE HOLDING THE ROUNDER DRUM FOR STABILITY. NOW TILT THE ROUNDER ASSEMBLY FORWARD (4). REMOVE FUNNEL (PART NO R116RA) (5). REMOVE ROUNDER SCREW (SLOWLY) PART NO. R122RA) (6). REMOVE DRUM (PART NO. R117RA) (7). REMOVE PLASTIC SEAL RING (PART NO. R141RA) (8). CLEAN THE FOUR (4) PARTS WITH WARM SOAPY WATER. DO NOT USE ANY HARD ABRASIVE CLEANING MATERIALS. REMOVE EXCESS DOUGH FROM ROUNDER BASE INSIDE OF MACHINE. REASSEMBLY IS IN REVERSE OF DISASSEMBLY. MAKE SURE TO REPLACE PLASTIC SEAL RING FIRST, SLIP THE DRUM OVER THE ROUNDER BASE SO THAT THE DRIVE SLOTS ARE LOCKED OVER THE DRIVE PINS IN THE ROUNDER BASE. CARE SHOULD BE TAKEN TO SEE THAT THE EXIT RAMP ON THE SCREW IS FACING THE DISCHARGE END OF THE MACHINE. NOTE: WHEN CLEANING THE ROUNDER DRUM, THE WATER TEMPERATURE MUST NOT EXCEED 190°

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MASTER

MODEL: S300

GUIDE TO GENERAL MAINTENANCE READ AND FOLLOW MAINTENANCE INSTRUCTIONS BELOW TO HELP KEEP THE UNIT IN GOOD OPERATING CONDITION. REFER TO OTHER MATERIALS RECEIVED WITH THE UNIT AND TO SERVICE BULLETINS FROM THE MANUFACTURER FOR ADDITIONAL INSTRUCTIONS FOR PROPER MAINTENANCE AND SERVICE. REGULAR INSPECTIONS AND PROPER MAINTENANCE ARE ESSENTIAL TO HELP PREVENT ACCIDENTS AND INJURIES. PRACTICE SAFETY FIRST: ALWAYS DISCONNECT ELECTRICAL SERVICE WHEN CLEANING OR MAINTAINING THIS MACHINE, THUS AVOIDING CHANCE OF SERIOUS INJURIES. MACHINES ARE NOT DANGEROUS IF COMMON SENSE IS APPLIED AND THE INSTRUCTIONS ARE CAREFULLY FOLLOWED. THINK AND PRACTICE SAFETY FIRST...

WARNING: BEFORE MAKING ANY INSPECTION, ADJUSTMENT OR REPAIR, BE CERTAIN POWER SOURCE IS DISCONNECTED AND ALL MOVING PARTS ARE BLOCKED OUT TO PREVENT INJURY. WEAR PROTECTIVE CLOTHING. A. ALL WORKING SURFACES SHOULD BE CLEANED REGULARLY. B. THE TABLE TOP AND OTHER WORKING SURFACES SHOULD BE CLEANED REGULARLY. C. MAKE SURE THAT ALL FASTENERS ARE TIGHTENED SECURELY. D. MAKE CERTAIN THAT ALL GUARDS AND COVERS ARE IN PLACE. E. CHECK FOR WORN, DAMAGED OR MISSING PARTS INCLUDING BELTS, SAFETY GUARDS AND PROTECTIVE COVERS. F. ON A DAILY BASIS, INSPECT THE UNIT AND CHECK TO BE CERTAIN THAT ALL SYSTEMS ARE OPERATING NORMALLY. DETAILED INSPECTION AND TESTING PROCEDURES ARE SPECIFIED FOR VARIOUS COMPONENTS AT REGULAR INTERVALS. SET UP A CHART AND ASSIGN RESPONSIBILITY FOR THESE ITEMS.

CAUTION: REPLACE ANY DAMAGED OR MISSING SAFETY LABELS. THEY ARE AVAILABLE FROM THE MANUFACTURER. MAINTENANCE FOR THE SCALE-O-MATIC S400 ALWAYS BEGINS WITH KEEPING THE MACHINE CLEAN. PROPER CLEANING PROCEDURES CAN BE FOUND ON PAGES 9 - 11 OF THIS MANUAL. STANDARD LONG TERM MAINTENANCE CONSISTS OF LUBRICATING MAIN WEAR POINTS OF THE MACHINE WITH AN ALL-PURPOSE LITHIUM BASE GREASE. A GREASE GUN WITH A FLEXIBLE HOSE IS NEEDED.

ALL RECOMMENDATIONS FOR MAINTENANCE, BASED ON A 7 DAY, 8 HOUR PER DAY WORK SCHEDULE. NOTE: INDICATES GREASE POINT THERE ARE (5) GREASE FITTINGS LOCATED ON THE ROCKER ARM AND DIVIDER FRAME, (FIG. 1). THESE FITTINGS SHOULD BE LUBRICATED ONCE A WEEK FOR OPTIMUM BEARING LIFE. FOLLOW NORMAL CLEANING AND MAINTENANCE PROCEDURES OUTLINED IN THIS MANUAL. FOR FURTHER ASSISTANCE CONTACT THE A.M. MFG. SERVICE DEPARTMENT AT (800) 342-6744...

S300_13

4/06

MASTER

MODEL: S300

GUIDE TO GENERAL MAINTENANCE DANGER: ALWAYS DISCONNECT ELECTRICAL SERVICE WHEN CLEANING, MAINTAINING OR REPAIRING THIS MACHINE... THE PISTON AND SPRING LOAD ASSEMBLY HAVE A TOTAL OF (4) GREASE FITTINGS, (FIG. 2). THREE (3) OF THESE FITTINGS ARE FOUND ON THE LOWER CASTING OF THE SPRING LOAD. APPLY A SMALL AMOUNT OF GREASE TO THESE FITTINGS ONCE A WEEK. THE SAME PROCEDURE SHOULD BE FOLLOWED FOR THE GREASE FITTING UNDER THE PISTON, (FIG. 4). THIS FITTING IS LOCATED ON THE TOP OF THE OUTSIDE CONNECTING ROD, (PART NO. 322PY).

NOTE: THIS FITTING CAN ONLY BE REACHED WITH A FLEXIBLE HOSE GREASE GUN OR BY REMOVING THE PISTON.

YOU MAY FIND UPON INSPECTION OF THE PISTON THAT THE DOUGH HAS SEEPED INTO THE CUP. THIS IS A NORMAL OCCURRENCE AFTER MODERATE PRODUCTION. TO KEEP THE RUBBER “O” RING FROM PREMATURELY DETERIORATING, STRETCHING OR BREAKING, INSPECT AND CLEAN EVERY (4) WEEKS IN THE FOLLOWING MANNER, (FIG. 3). DISASSEMBLE THE PISTON BY REMOVING THE HEX NUTS ON THE BASE OF THE PISTON ASSEMBLY. REMOVE THE STEEL WASHER (PART NO. 302PY) AND PLASTIC PISTON RING (PART NO. 323PY). CAREFULLY CLEAN EXCESS DOUGH FROM THE PISTON AND “O” RING. REASSEMBLE THE PISTON BEING CAREFUL NOT TO OVERTIGHTEN THE PISTON RING.

THE S300 SCALE-O-MATIC HAS A SINGLE DRIVE CHAIN (PART NO. R105RA). THIS PART IS LOCATED AT THE BASE OF THE ROUNDER PORTION OF THE CABINET. ALSO THE CONVEYOR CHAIN (PART NO. 113CA), LOCATED BY THE CONVEYOR MOTOR MUST BE OILDED REGULARLY WITH A LIGHT WEIGHT MACHINE OIL TO PROLONG LIFE OF THE SCPROCKETS, AS WELL AS THE CHAIN. CHAIN CONDITION AND TENSION SHOULD BE CHECKED EVERY 60 DAYS OR MORE FREQUENTLY IF EXCESS NOISE OR VIBRATION IS NOTICED. * NOTE: CHECK CHAIN TENTION WITH CONVEYOR IN DOWNWARD POSITION.

```

FOLLOWING NORMAL CLEANING AND MAINTENANCE PROCEDURES OUTLINED IN THIS MANUAL. FOR FURTHER ASSISTANCE CONTACT THE A.M. MFG. SERVICE DEPARTMENT AT (800) 342-6744...

NOTE: THESE INSTRUCTIONS WILL HELP YOU SERVICE THE UNIT. INSTRUCTIONS ARE FOR A PERSON WITH SOME MECHANICAL ABILITY AND TRAINING. NO ATTEMPT HAS BEEN MADE TO DESCRIBE ALL BASIC STEPS, FOR EXAMPLE, HOW TO LOOSEN OR TIGHTEN FASTENERS. ALSO, BASIC PROCEDURES LIKE HOW TO CYCLE SYSTEMS AND CHECK OPERATION OF THE EQUIPMENT ARE NOT DESCRIBED SINCE THEY ARE KNOWN TO ANYONE WHO DOES MECHANICAL AND SERVICE WORK. DO NOT ATTEMPT TO PERFORM WORK BEYOND YOUR ABILITY OR AT WHICH YOU HAVE NO EXPERIENCE. IF YOU NEED ASSISTANCE, CALL AN AUTHORIZED SERVICE CENTER OR CONTACT A.M. MANUFACTURING AT (800) 342-6744.

S300_14

4/06

MASTER

MODEL: S300

DIVIDER SLIDE GUARD

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

11828 11827 11824 11823 11826 11825 11829 11830 11832 12114 11831 11877 EL-0253 F0400FW F0400LW F0400LN F0400WN F9626PH

DESCRIPTION

NO. REQ’D

GUARD CAGE GUARD CAGE DOOR GUARD SLIDE TRACK GUARD SLIDE GUARD SLIDE SPACER SPRING RETAINER GUARD SLIDE BLOCK SPRINGS BUMPERS GUARD SLIDE ADAPTER HINGES GUARD BRACE #2 INTERLOCK SWITCH FLAT WASHER LOCK WASHER LOCK NUT w/ NYLON INSERT WING NUT 6-32 PAN HEAD SCREW

1 1 2 1 1 2 1 2 2 1 2 1 1 7 7 6 1 8

NOTE: GUARD CAN BE PURCHASED AS A COMPLETE UNIT. PART #: 11836

S300_15

4/06

MASTER

MODEL: S300

CABINET ASSEMBLY

S300_16

4/06

MASTER

MODEL: S300

CABINET ASSEMBLY ITEM

PART No.

1 2 3 4 5 6 7 8

11934 646CA1 CA602A 11810A 602CA 641CA 640CA 604CA

9 10 11 12 13 14 15 16 17 18 19 20 21 22

F0400NC F0402TH 641CA1 638CA 605CA1 605CA2 643CD F9700NF F9901PH 617CA6 SS116 621CA1 621CA2 7000S

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

F0402HH F0503CB F0500NC F0500LW F0500FW F0606HH F0504HH 654CA F9901PH F9900LW F0404ST SS185 19904 19905 617CA4 617CA3 617CA2 617CA1 617CA5 F9902TH 646CA3 652ca 666CA F0400LW F0402TH 651CA BBT22 F9902RH SS126 F0600NC F0600LW F0400LW 12059 SS240 SS240 103RC F9900NC SS184R SS425 400038 11866

DESCRIPTION

No. REQ’D

CABINET DOOR LOCK LATCH w/2 POP RIVETS 615CA REAR DOOR (INSPECTION) w/646CA1 HARDWARE 11810 FRONT DOOR PISTON DRIVE w/646CA1 HARDWARE TOP COVER ROCKER ARM SAFETY COVER ROCKER ARM COVER TRACK OIL BOX AND COVER ASSEMBLY INCLUDES: 1 – 604CA-1 OIL BOX COVER 1 – 604CA-2 OIL BOX 1 – 713OS STAINER w/ INSERT – FILTER ADAPTER 1 – AM TAG #OM DIVIDER OIL TAG NUT BOLT ROCKER ARM COVER GASKET TOOL HOLDER PUMP BRACKET (LARGE) PUMP BRACKET (SMALL) “V” BELT GUARD NUT SCREW ELECTRICAL ENCLOSURE ELECTRICAL COVER PANEL SWIVEL CASTER (LOCKING) SWIVEL CASTER OIL PUMP ASSEMBLY INCLUDES: 1 - 1440S BEARING 1 – F0403SH SOCKET HEAD CAP SCREW 1 – F0400LN LOCK NUT BOLT BOLT NUT LOCK WASHER FLAT WASHER BOLT BOLT TURN BUCKLE SCREW LOCK WASHER BOLT STOP BUTTON ELECTRICAL PLATE OIL PAN (FOR DOUGH) PUSH BUTTON COVER PANEL ELECTRICAL ACCESS PANEL (UPPER) ELECTRICAL ACCESS PANEL (LOWER) ELECTRICAL COVER PANEL ELECTRICAL ENCLOSURE SCREW DOOR LOCK “T” HANDLE ASSEMBLY ROUNDER COVER – FRONT HINGED FRONT COVER HINGED LOCK WASHER BOLT ROUNDER COVER BACK SIDE COVER FOR INTERLOCK SWITCH SCREW CYCLE STOP NAME PLATE NUT LOCK WASHER LOCK WASHER SAFETY GUARD HOOK MAGNETIC REED SWITCH REED SWITCH MOUNT SPACER NUT PUSHBUTTON w/ RED BUTTON COVER EMERGENCY STOP NAMEPLATE N.C. CONTACT BLOCK NUT BOX

1 2 1 1 1 1 2 1

2 2 1 1 1 1 1 6 18 1 1 2 4 1

11 4 6 6 8 2 4 1 14 2 16 1 1 1 1 1 1 1 1 3 2 1 1 10 1 1 1 4 1 2 2 2 1 3 1 1 1 1 1 2 1

IMPORTANT: KNOW YOUR UNIT. COMPARE DIAGRAMS IN THIS MANUAL WITH THE UNIT BEFORE STARTING SERVICE TO OBTAIN MAXIMUM SAFETY AND PERFORMANCE.

NOTE: GUARDS ARE INTERLOCKED, MACHINE WILL NOT OPERATE WITHOUT GUARDS IN PLACE.

S300_17

4/06

MASTER

MODEL: S300

CYLINDER AND DRIVE ASSEMBLY

S300_18

4/06

MASTER

MODEL: S300

CYLINDER AND DRIVE ASSEMBLY ITEM

PART No.

1 2 3 4 5 6 7

F0600LW F0600HN F0608HH 3038-B F0800NF F0800LW AS0110CD

8 9 10 11 12 13 14 15 16

A452CD 448CD 426CD F0501SS F0600FW F0607HH 422CD 416CD 415CDH

415CD

17 18

F0305RP F0404KY

19 20 21 22

F0500NC F0506SQ F0819FH S0113CD

25 26 28 29 30 31 32

427CD F0603SS 312PY 459CD F0800NC 464CD AS0107CD

33 34

402CD 401CD

35 36

456CD 454CD CD400A

37 38

460CD 455CD

DESCRIPTION LOCKWASHER NUT BOLT GREASE FITTING NUT LOCKWASHER ROCKER ARM COMPLETE INCLUDES: 1 – 412CD CAM ARM PIN 2 – 422CD BEARINGS 1 – 427CD CAM ROLLER w/ WASHER, NUT AND GREASE FITTING 1 – 448CD CAM TRACK SHOE 1 – 452CD SHOE BOLT w/ WASHER, NUT AND GREASE FITTING SHOE BOLT ASSEMBLY CAM TRACK SHOE HAND CRANK SET SCREW FLAT WASHER BOLT ROCKER ARM BEARING WASHER SPACER DRIVE SHAFT & PINION - HELIX / CURVED TEETH (NEW MACHINES) INCLUDES: 1 – F0404KY KEY 1 – F0305RP ROLL PIN DRIVE SHAFT & PINION STRAIGHT TEETH(OLD MACHINES) ROLL PIN KEY w/ 415CD (NOT SOLD ALONE) NUT BOLT BOLT MAIN DRIVE GEAR INCLUDES: 1 – SCREW 1 – 406CD SHAFT YOKE PIN 1 – NUT 1 – SPRING 1 – 409CD SHAFT 1 – CRANK PIN SCREW 1 – LOCK WASHER 1 – FLAT WASHER 1 – 312PY BEARING CAM ROLLER SET SCREW DRIVE BEARING WASHER NUT SPACER CYLINDER INCLUDES: 1 – 708S CHECK VALVE 8 – F0500CN NUTS 8 – F0508SD STUDS CYLINDER SLIDE “O” RING SEAL SCRAPER RING CLAMP, COVER, L.H. HINGE HOPPER COVER COMPLETE HOPPER COVER ASSEMBLY w/ 1 – 454CD HOPPER COVER 1 – 455CD RIGHT HINGE 1 – 456CD LEFT HINGE 2 – 460CD INSULATORS 2 – 461CD BOLTS INSULATORS CLAMP, COVER, R.H. HINGE

No. REQ’D 13 12 2 5 2 4 1

1 1 1 1 12 2 2 1 1

ITEM

PART No.

39 40 41 42 43 44 45

461CD 445CD 449CD FF0607SD 411CD 412CD S0109CD

46 47 48 49 50

462CD F0609SH F0604HH 442CD 440CD

51 52 53 54 55 56 57

439CD F0804HH 437CD 465CD 436CD F0404HH 435CD2 435CDA 435CDV 434CD-V 434CD49 434CD56 F0304Y 458CD 458CDD 458CDV SS263 SS265 SS264 15265 F0505HH 462CD 644CA 643CA F0400LW SS240 440CDS

1 1 1 1 1 1

59 60

62 63 64 65 67 68 69

DESCRIPTION BOLTS FOR HINGES (PLASTIC) DOUGH HOPPER HOPPER GASKET STUD SPACER WASHER CAM ARM PIN MAIN DRIVE FRAME INCLUDES: 2 – 437CD PINION SHAFT BEARING 2 – 440CD MAIN FRAM BEARING (NEEDLE BEARING) 2 – 3038-B GREASE FITTING MOTOR MOUNT BOLT BOLT WASHER, 1-3/4 x 3/8 MAIN FRAME BEARING (SEE NOTES BEFORE ORDERING) WASHER 3 x 9/16 BOLT PINION SHAFT BEARINGS BEARING HUB-PULLEY w/KEY BOLT DRIVE PULLEY (SINGLE GROOVE) DRIVE PULLEY (DOUBLE GROOVE) DRIVE PULLEY (BARIABLE GROOVE) “V” BELT (VARIALBE) “V” BELT (49”) “V” BELT (56”) KEY 3/16” MOTOR PULLEY (SINGLE GROOVE) MOTOR PULLEY (DOUBLE GROOVE) MOTOR PULLEY (VARIABLE) ELECTRIC MOTOR (SINGLE PHASE) ELECTRIC MOTOR (3 PHASE) ELECTRIC MOTOR (VARIALBE) ELECTRIC MOTOR (380Vac / 50Hz) BOLT MOTOR MOUNT MOTOR SPACER MOTOR SHIM LOCK WASHER MAGNETIC REED SWITCH OIL SEAL (RETAINERS)

No. REQ’D 2 1 1 4 1 1 1

1 1 1 1 2 2 1 2 1 1 2 1 1 1 1 1

4 1 2 2 2 1 2

1 2 1 1 1 1 1

1 1 1 1 1

NOTE: REPLACEMENT PART NO’S FOR ITEM NO. (50): IF YOUR MACHINE SERIAL # HAS A LETTER IN IT ORDER: 440CD1 = 2-3/8” O.D.

2 1

IF YOUR MACHINE SERIAL # DOES NOT HAVE A LETTER IN IT ORDER: 440CD2 = 2-1/4” O.D. OPTIONAL EQUIPMENT FOR PART NO. (445CD) PART NO. (445CDE) EXTENDED HOPPER

S300_19

4/06

MASTER

MODEL: S300

PISTON – CONNECTING ROD & SPRING ASSEMBLY

S300_20

4/06

MASTER

MODEL: S300

PISTON – CONNECTING ROD & SPRING ASSEMBLY ITE M

PART No.

1 2 3 4 5

F0401SS 315PY 313PY 3038-B 310PY

309PY

7 8 9 10 11 12 13 14 15 16

F0404SB F0400FW 306PY F0408RP 304PY F0400LN 302PY F0416HS 301PY 300PYA

17 18 19 20 21 22 23 24

OR 300PY1 3053-B 324PY 323PY 322PY F0401SB 319PY 318PY 317PY

25 26 27

316PY F0406RP F0406LW

DESCRIPTION

No. REQ’D

SET SCREW SPRING LOCK NUT EXPANSION PLUG GREASE FITTING LOWER CASTING & BUSHING ASSEMBLY INCLUDES: 3 – 3038-B GREASE FITTINGS 1 – 313PY EXPANSION PLUG SPRING GUIDE BARS (NOT SOLD SEPARATELY) SOLD w/ B317PY ONLY BOLT FLAT WASHER LOCK CONNECTING PIN ROLL PIN ¼ DIA. X 2.0” LG. CONNECTING ROD PIN LOCK NUT PISTON RING WASHER HANGER SCREW WRIST PIN PLASTIC PISTON ASSEMBLY INCLUDES: 6 – F0400LN LOCK NUTS 1 – 301PY WRIST PIN 1 – 302PY PISTON RING WASHER 1 – 323PY PISTON RING / CUP ONLY 1 – 324PY O RING PLATIC PISTON (ONLY) GREASE FITTING PISTON ‘O’ RING PISTON RING / CUP ONLY OUTSIDE CONNECTING ROD SOCKET BUTTON HEAD SCREW INSIDE CONNECTING ROD TRU ARC RETAINER WASHER UPPER SPRING CASTING ASSEMBLY INCLUDES: 2 – F0406RP SPRING PINS 2 – 309PY SPRING GUIDE BARS 2 – F0408RP SPRING PINS COMPRESSION SPRING ROLL PIN ¼ DIA. X 2.0” LG. LOCK WASHER

2 2 1 3 1

2 2 2 1 2 2 6 1 6 1 1

1 1 1 1 1 1 1 1 1

2 2 2

ASSEMBLY PART #’S A504PY

CONNECTING ROD ASSEMBLY INCLUDES: 1111-

A503AY

S300_21

318PY TRU ARC RETAINER WASHER 319PY INSIDE CONNECTING ROD 322PY OUTSIDE CONNECTIONG ROD F0401SB SOCKET BUTTON HEAD SCREW

SPRING LOAD ASSEMBLY 2 - 306PY LOCK CONNECTING PIN 3 - 3038-B GREASE FITTING 1 - 310PY LOWER CASTING & BUSHING 1 - 313PY EXPANSION PLUG 2 - 316PY COMPRESSION SPRING 1 - 317PY UPPER SPRING CASTING ASSEMBLY 2 - 315PY SPRING LOCK NUT HARDWARE

4/06

MASTER

MODEL: S300

MEASURING CUP & DIVIDER SLIDE

S300_22

4/06

MASTER

MODEL: S300

MEASURING CUP & DIVIDER SLIDE ITEM 1 2 3 4

PART No.

DESCRIPTION

F0404SH 518MS 507MS/B 507MS/B

SOCKET HEAD BOLT NAME PLATE & OIL RETURN GIB BAR (LOWER) GIB BAR (UPPER) w/ 1 – 724OS 90° STREET ELBOW WRENCHES 1/8”, 1/16” AND 5/32” T-HANDLE T WRENCH CAM ARM SLIDE w/ F0607HH SCREWS CAM ARM SLIDE w/ F0605HH HEAVY SCREWS 1” PLUNGER INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 1” PLUNGER w/ SPRING INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 1 – 516MSL PLUNGER SPRING (LIGHT) 2” PLUNGER INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 2” PLUNGER w/ SPRING INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 1 – 516MSL PLUNGER SPRING (LIGHT) 3” PLUNGER INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 3” PLUNGER w/ SPRING INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 1 – 516MSH PLUNGER SPRING (HEAVY) 5” PLUNGER INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 5” PLUNGER w/ SPRING INCLUDES: 1 – F0304RP ROLL PIN 1 – 515MS PLUNGER SHAFT 1 – 516MSH PLUNGER SPRING (HEAVY)

530MSW

6 7

542MSW 517MS 517MS/H

513MS-1

513MS-1S

513MS-2

513MS-2S

513MS-3

513MS-3S

513MS-5

513MS-5S

No. REQ’D 1 1 1 1

ITEM

PART No.

516MSL

516MSH

1 UNIT

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

F0508SD 511MS 509MSS 510MS F0401SS 539MSP 529MS-2 529MS-2E F0416HH 503MS 529MS-2D 531MS F0404SB F0607HH F0500HNC F0600LW 724OS F0502SSDP

1 UNIT

32 33 34 35 36 37 38 39 40

F1200WF 529MS-2F F1200RW 531MS 529MS-2C F0403SH F0600HFW AM TAG #60 512MS

1 SET 1 1 UNIT

1 UNIT

DESCRIPTION PLUNGER SPRING (LIGHT) FOR 1” & 2” PLUNGER PLUNGER SPRING (HEAVY) FOR 3” & 5” PLUNGER STUD DIVIDER SLIDE DIVIDER CYLINDER 2” DIVIDER CYLINDER 3” SET SCREW PLASTIC BUSHING STOP COVER PLASTIC STOP PLUG BOLT PLUNGER GUIDE HOUSING STAR KNOB SLOTTED HEX NUT SOCKET HEAD BOLT HEX HEAD BOLT HEX NUT LOCK WASHER STREET ELBOW 90° SET SCREW w/ FULL DOG POINT WASHER ADJUSTABLE HANDLE RETAINING WASHER SLOTTED HEX NUT STOP COVER SOCKET HEAD BOLT ¾” LONG FLAT WASHER MESURING CUP SCALE DIVIDER CYLINDER 1”

No. REQ’D 1 1 8 1 1 1 4 1 1 1 2 1 1 2 4 2 8 2 1 1 1 1 1 1 1 1 2 1 1

1 UNIT

INDIVIDUAL MEASURING CUP ASSEMBLIES AMS1 - FOR 1oz. TO 2oz. PIECES AMS2 - FOR 2oz. TO 4oz. PIECES AMS3 - FOR 4oz. TO 10 oz. PIECES AMS5 - FOR 10oz. TO 32oz. PIECES

NOTE: PART NO. A501MS (COMPLETE STOP COVER ASSEMBLY AVAILABLE TO REPLACE OLD STYLE STOP COVERS). PART NO. 521MS (SLIDE WEAR STRIPS FOR OLDER MACHINES – SEE PAGE 33).

S300_23

4/06

MASTER

MODEL: S300

SMALL TAKE-OFF CONVEYOR

S300_24

4/06

MASTER

MODEL: S300

SMALL TAKE-UP CONVEYOR ITE M

PART No.

SS266

15264 2 3 4 5 6 7 8 9 10 11 12

F0503CB F0500NC F0500LW F0500FW 638SC F0401SS 616SC F0800WF 618SC 603SCA 620SC A620SC

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

S300_25

619SC 609SCB F0400WN F0412SD F0400NC F0426HH F0400LW F0400FW 610SC 608SC 642SC 605SC A604SC F0400NW F0400RW F0401SS 602SC 600SC F0600LN F0405RP F0406SD F0404SH 621SC F0403SH 627SC F0503SS 617SC

DESCRIPTION

No. REQ’D

¼ H.P. MOTOR(208-240Vac / 60Hz) INCLUDES: PIG TAIL FOR MOTOR 1/3 H.P. MOTOR (380Vac / 50HZ) INCLUDES: PIG TAIL FOR MOTOR

BOLT NUT LOCK WASHER FLAT WASHER MOTOR PULLEY SET SCREW SMALL BELT PULLEY (3/8”) FIBER WASHER DRIVE SHAFT (3/8”) BALL BEARING (3/8”) CONVEYOR BRACKET (NOT SOLD SEPARATELY, SEE SC601A) CONVEYOR BARCKET ASSEMBLY DOES NOT INCLUDE PART #: 621SC LOWER ROLLER ASSEMBLY w/ SET SCREWS “V” BELT (28”) WING NUT STUD NUT BOLT LOCK WASHER FLAT WASHER COVER SUPPORT COVER-BELT SPACER SMALL CONVEYOR BELT TOP ROLLER 93/8”) w/ SHAFT & TWO (2) BEARINGS NYLON WASHER RETAINING WASHER SET SCREW ROLLER SHAFT (3/8”) SUPPORT ROLLER NUT ROL PIN STUD BOLT CONVEYOR SUPPORT BRACKET BOLT CAP – BEARING SET SCREW SPACER

4 4 4 4 1 4 1 3 1 5 1

1 1 1 2 1 1 2 2 2 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 2 1

4/06

MASTER

MODEL: S300

ROUNDER ASSEMBLY

S300_26

4/06

MASTER

MODEL: S300

ROUNDER ASSEMBLY ITE M

PART No.

DESCRIPTION

No. REQ’D

1 2 3 4 5 6 7 8 9 10 11 12 13 14

SR139RA R115RA R144RA R146RA F0501SS R147RA F0618HH R149RA F0602SS SR135RA F0404FSH F0800NW F0606HH R148RA

15 16

F0608CB SS255 SS256 14028

PIVOT BASE RING MOTOR ADJUSTING BRACKET SWIVEL SHAFT SET SCREW COLLAR ¾” I.D. BOLT SWIVEL LOCKING HANDLE SET SCREW w/ DOG POINT FUNNEL (TEFLON COATED) SCREW FIBER WASHER BOLT SWIVEL LOCKING ASSEMBLY (1 – SHAFT, 2 – F0600FW, 1 – F0607SS, 1 – F0600LN) CARRIAGE BOLT w/ SLOTTED END GEAR MOTOR ¾ H.P. (SINGLE PHASE) (STANDARD MACHINE) GEAR MOTOR 1 H.P. (THREE PHASE) MOTOR 1H.P. (380Vac / 50Hz) – GEARBOX SOLD SEPARATELY –

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

133RA R103RA F0404KY R105RA R106RA F0525CPSS R108RA-S F0612RP R135RA F0504HH F0500LW R109RA R107RA R108RA-B R143RA R134RA R117RA R141RA R145RA R142RA R124RA-F R122RA SR141RA F0600LW F0403SH F0400FW R121RA F0600FW F0600LW F0600NC F0800NC F0607SD F0600LN R150RA F0600LW 12081

1 1 1 1 2 2 1 1 1 1 2 1 5 1 1 1

SEE #52

BREATHER SPROCKET (27T) KEY (1/4”) DRIVE TRAIN (#50 UNPLATED) (31 LINKS) CONNECTING LINK (#50 UNPLATED) SET SCREW 5/16-18 x 3/8” LONG SPINDLE 3/8” x 3” LONG ROLL PIN BEARING BOLT LOCK WASHER SPROCKET (45T) DRIVE PIN (3/8” DIA. X 1-3/4” LONG) ROUNDER BASE “O” RING PLASTIC INSERT w/ “O” RING DRUM PLASTIC SEAL RING SNAP RING RUBBER WASHER FACING (OBSOLETE ON NEW MACHINES AS OF 5/1/02) ROUNDER SCREW PIVOT BASE GUARD ASSEMBLY LOCK WASHER SOCKET HEAD BOLT FLAT WASHER EXIT RAMP FLAT WASHER LOCK WASHER NUT NUT STUD LOCK NUT FOOT PEDAL POST LOCK WASHER GEARBOX (380Vac / 50Hz) MACHINES ONLY

1 1 1 1 1 2 1 1 2 4 4 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 5 5 6 4 2 1 1 4 1

NOTE: THE ROUNDER SCREW IS SUBJECT TO ABUSE. CARE MUST BE TAKEN IN HANDLING WHEN NOT IN USE WITH MACHINE. LAY ROUNDER DOWN FLAT ON GROUND CAREFULLY.

S300_27

4/06

MASTER

MODEL: S300

CONVEYOR ASSEMBLY (STANDARD)

S300_28

4/06

MASTER

MODEL: S300

CONVEYOR ASSEMBLY

S300_29

ITEM 1 2 3 4 5 6 7

PART NO. F0800NW 119CA 118CA 101CA 115CA 11960 A109CA

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

F0400LN 104CA 102CA 105CA F0400FW F0402HH 114CA 113CA 112CA 106CAL 106CAR A600SC F9702RH 116CA 603SCA 108CA SS252 F0504SD 11959 11958 F0406SFH F0400LW F0400NC F0402FSH F0401SS F0600NW F0500LN F0500FW F0500LW F0500NC

DESCRIPTION NYLON WASHER ½” LOCKING COLLAR COVEYOR FRAME DRIVE ROLLER DRIVE ROLLER SHAFT SIDE CONVEYOR MOUNTING BRACKET (LEFT) IDLER ROLLER ASSEMBLY INCLUDES: 1 - 109CA IDLER ROLLER 2 - 603SCA BALL BEARING ¼-20 LOCK NUT CONVEYOR BELT SELF-ALIGNING BRONZE FLANGE BEARING CONVEYOR ELEVATOR ¼-20 FLAT WASHER ¼-20 X ½ HEX HEAD NO. 35 CONNECTING LINK UNIT CHAIN NO. 35 AT 16 LINKS MOTOR SPROCKET CONVEYOR GUIDE (LEFT) CONVEYOR GUIDE (RIGHT) ROLLER SUPPORT ASSEMBLY 8-32 ROUND HEAD SCREW ROLLER SPROCKET BALL BEARING IDLER ROLLER SHAFT CONVEYOR MOTOR SOCKET HEAD STUD SIDE CONVEYOR MOUNTING BRACKET (RIGHT) CONVEYOR ELEVATOR SHAFT ¼-20 X 1.5 SOCKET FLAT HEAD ¼” LOCK WASHER ¼-20 COURSE NUT ¼-20 X ½ FLAT SOCKET HEAD SET SCREW NYLON WASHER 5/16 LOCK NUT 5/16 FLAT WASHER 5/16 LOCK WASHER 5/16 COURSE NUT

NO. REQ’D 2 4 1 1 1 1 1

4 1 2 2 2 2 1 1 1 1 1 2 4 1 2 1 1 4 1 1 4 4 4 4 4 2 2 8 4 4

4/06

MASTER

MODEL: S300

ELECTRICAL/SENSOR SYSTEM

S300_30

4/06

MASTER

MODEL: S300

ELECTRICAL/SENSOR SYSTEM ITEM

PART No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

52 53 54 55

S617CA6 SS100 SS101 SS110-1 SS113 400038 400039 F9700TH SS112 F0500FW SS110-2 SS268 SS176 SS179 EL-0395 EL-0856 EL-0392 EL-0391 EL-0853 SS182 EL-0396 EL-0409 SS184 EL-0410 F0402PH SS159 SS155 SS161 SS160 SS156 SS162 EL-0397 11423 SS119 R522EC SS103 SS153 SS154 SS142 SS134 F9804RH F9602RH EL-0854 EL-0859 SS240 SS335 SS181 SS351 SS223 TAG #37 SS241 SS242 SS221 SS225 SS220 SS143 EL-0856 SS135 EL-0855

56 57 58 59 60

EL-0226 EL-0227 EL-0228 EL-0229 EL-0330

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51

DESCRIPTION

No. REQ’D

ELECTRICAL ENCLOSURE ELECTRO LINE L-51 CONNECTOR w/ RETAINING NUT STAIN RELIEF RETAINING NUT HOPPER TERMINATOR (TOP) COVER HINGE INSULATOR N.C. CONTACT BLOCK N.O. CONTACT BLOCK #8-32 TRUSS HD. SCREW 5/16-18 x ¾ HEX BOLT FLAT WASHER HOPPER TERMINATOR (BOTTOM) ELECTRICAL SUB-PANEL CONTROL TRANSFORMER SENSOR CONTROL UNIT TERMINAL BLOCK MOTOR PROTECTOR AUXILIARY RELAY SOCKET AUXILIARY RELAY MOTOR CONTACTOR WIRING DUCT COVER TERMINAL BLOCK END SEGMENT PUSHBUTTON w/RED BUTTON COVER (STOP) PUSHBUTTON w/GREEN BUTTON COVER (START) PUSHBUTTON w/BLACK BUTTON COVER (TEST) SCREW MAIN POWER AND ROUNDER MOTOR PLUG MAIN POWER AND ROUNDER MOTOR PLUG (208-22Vac SINGLE PHASE MACHINES ONLY) MAIN POWER AND ROUNDER MOTOR PLUG (380-480Vac THREE PHASE MACHINES ONLY) ROUNDER MOTOR CONNECTOR ROUNDER MOTOR CONNECTOR (208-22Vac SINGLE PHASE MACHINES ONLY) ROUNDER MOTOR CONNECTOR (380-480Vac THREE PHASE MACHINES ONLY) TERMINAL BLOCK END BARRIER ELELCTRICAL ENCLOSURE COVER PANEL COVER INTERLOCK SWITCH 16/3 CUT TO 16/2 WIRE 90° ELBOW CONVEYOR MOTOR PLUG CONVEYOR MOTOR CONNECTOR FUSE BLOCK (4 REQUIRED FOR 380 – 480Vac THREE PHASE MACHINES ONLY) FUSE (2 AMP) SCREW SCREW MOTOR PROTECTOR MOTOR PROTECTOR REED SWITCH MOUNT WIRE DUCT SENSOR CORD (18-2 - GRAY) 12/4 MAIN POWER CORD ELECTRICAL COVER PANEL STICKER REED SWITCH COVER REED SWITCH SPACER 16/3 CORD 16/4 CORD 14/3 CORD (208 – 22Vac SINGLE PHASE MACHINES ONLY) 6 POINT TERMINAL BLOCK DIVIDER MOTOR CONTACTOR (208 – 220Vac SINGLE PHASE MACHINES ONLY) FUSE (5 AMP – 380-480Vac THREE PHASE MACHINES OLY) MOTOR PROTECTOR (ROUNDER MOTOR 208-220Vac SINGLE PHASE MACHINES) MOTOR PROTECTOR (DIVIDER MOTOR 380-480Vac THREE PHASE MACHINES) TRANSFORMER (380-480Vac THREE PHASE MACHINES) VARIABLE FREQUENCY DRIVE (208-220Vac SINGLE PHASE MACHINES ONLY) (NOT STANDARD) VARIABLE FREQUENCY DRIVE (208-240Vac THREE PHASE MACHINES ONLY) (NOT STANDARD) VARIABLE FREQUENCY DRIVE (380-480Vac THREE PHASE MACHINES ONLY) (NOT STANDARD) VARIABLE FREQUENCY DRIVE PROGRAMMING TERMINAL (NOT STANDARD)

NOTE:

1 1 1 96” 3 2 2 2 2 3 4 2 1 3 1 12” 62” 12’ 1 3 2 8’ ¼” 64” 1 1 2 1 1 1 1 1 1

NOTE:

GUARDS ARE INTERLOCKED, MACHINE WILL NOT OPERATE WITHOUT GUARDS IN PLACE.

S300_31

1 4 1 1 2 5 3 1 1 1 1 1 1 1 23 1 1 1 4 12” 2 3 2 1 6 2

ELECTRICAL PARTS STANDARD ON ALL MACHINES UNLESS SPECIFIED.

4/06

MASTER

MODEL: S300

OILING SYSTEM

ITEM 1 2 3 4 5 6 **7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

S300_32

PART NO. 716OS F0403SH 714OS F0400LW F0400LN 722OS 732OSA 724OS 725OS 726OS 727OS 713OS 604CA S507MS/B 704OS 103-B-OZ 709OS S0107CD 708OS 710OS 711OS 721OS 720OS 728OS F0400FW 741OS

DESCRIPTION OIL PUMP BOLT PUMP ROLLER BEARING LOCK WASHER HEX LOCK NUT MALE CONNECTOR EXTERNAL OIL TANK STREET ELBOW 90º STREET “T” QUICK CONNECT, MALE QUICK CONNECT, FEMALE STRAINER W/ INSERT - FILTER ADAPTER OIL BOX GIB BAR VALVE BRASS COUPLING PLASTIC FERRULES CYLINDER MALE CHECK VALVE 1/4” OIL SYSTEM TUBING 12 FT. 1/2” OIL DRAIN TUBING 4 FT. BRACKETS (PAIR) SPONGE OILER BRASS INSERT STAINLESS STEEL FLAT WASHER PLUG

NO. REQ’D 1 1 1 1 1 3 1 2 1 2 3 1 1 1 2 1 10 1 1 12 FT. / * 2 FT. 4 FT. 1 1 1 1 1

* INDICATES PARTS AVAILABLE WITH PART NO. 445CDE EXTENDED HOPPER (ONLY)

**NOTE:

OPTIONAL EQUIPMENT

4/06

MASTER

MODEL: S300

TROUBLESHOOTING

NOTE: DANGER ALWAYS DISCONNECT ELECTRICAL POWER SOURCE GUARDS ARE INTERLOCKED, WHEN MAINTAINING OR REPAIRING THIS MACHINE. MACHINE WILL NOT OPERATE WITHOUT GUARDS IN PLACE. THE OPERATION OF THE SCALE - O - MATIC DEPENDS ON VACUUM, FOR TOP PERFORMANCE. THEREFORE CAN ONLY BE REALIZED IF ALL SEAL POINTS ARE IN PROPER ADJUSTMENT. THE FOLLOWING PLACES FOR POSSIBLE LOSS OF VACUUM ARE TO BE CHECKED: 1. PART NO. S0113CD GEAR MAKE SURE MACHINE IS RUNNING IN THE RIGHT DIRECTION. SEE ARROW ON GEAR. GEAR MUST TURN CLOCKWISE. 2. PART NO. 402CD-NEOPRENE “O” RING CHECK FOR WEAR AND LOSS OF RESILIENCY.

* * *

3. PART NO. 506MS-SLIDE PRESSURE STRIPS-POLYETHYLENE CHECK FOR LOSS OF COMPRESSIBILITY. 4. PART NO. 521MS SLIDE WEAR STRIP-NYLON CHECK FOR WEAR. 5. PART NO. 504MS GIB SCREWS CHECK FOR SNUGNESS 6. PART NO. 323PY PISTON RING CHECK FOR WEAR-REPLACE IF WORN OR SCORED. 7. PART NO. 503MS MEASURING CUP PLUNGER ROD GUIDE CHECK FOR WEAR AND SMOOTHNESS OF OPERATION. IF WORN PART NO. 513MS WILL BIND OR STICK. 8. PART NO. 513MS PLUNGER CHECK FOR CIRCUMFERENCE WEAR, REPLACE IF DOUGHS BY-PASS INTO SPRING SECTION. 9. PART NO. 434CD V-BELT DRIVE KEEP BELT TIGHT TO AVOID SLIPPAGE. 10. PART NO. 401CD SEAL SCRAPER RING CHECK FOR WEAR AND FOR STRAIGHTNESS. 11. PART NO. S0113CD GEAR CLEAN CAM TRACK OCCASIONALLY. OBSERVE IF PART NO. 448CD (CAM TRACK SHOE) IS WORN, ALSO CHECK FOR WEAR ON GEAR CAM TRACK. 12. PART NO. S507MS/B BRONZE GIB BAR CHECK GIB BARS FOR WEAR AND EXCESSIVE PLAY BETWEEN DIVIDER SLIDE. 13. PART NO. 704OS ITEM 15 OPPOSITE PAGE & PART NO. 708OS ITEM 19 OPPOSIT PAGE CHECK TO SEE IF CLOGGED WITH DOUGH.

* **

ARE NON-CURRENT PARTS (OBSOLETE) (SEE DETAIL “A”) GREASE ALL FITTINGS REGULARLY

ASSEMBLY INSTRUCTIONS: 1A. INSERT SPACER BAR OVER GIB BAR BOLTS FIRST. 2A. PLACE WEAR STRIP LINER (1/32” X 13” LG.) OVER SPACER BAR. 3A. PLACE PLASTIC WEAR STRIP (1/4” X 13” LG.) OVER LINER. 4A. NOW PLACE TOP & BOTTOM GIB BARS OVER PLASTIC WEAR STRIP AND SECURE WITH HEX BOLTS.

S300_33

4/06

MASTER

MODEL: S300

ELECTRICAL (SCHEMATIC) SINGLE PHASE / 208 – 220 VOLT

AR = AUX RELAY

S300_34

SR = SENSOR RELAY

DM = DIVIDER MOTOR CONTACTOR

4/06

MASTER

MODEL: S300

ELECTRICAL (SCHEMATIC) THREE PHASE / 208 – 230 VOLT

AR = AUX RELAY

S300_35

SR = SENSOR RELAY

DM = DIVIDER MOTOR CONTACTOR

4/06

MASTER

MODEL: S300

ELECTRICAL (SCHEMATIC) THREE PHASE / 380 – 480 VOLT

AR = AUX RELAY

S300_36

SR = SENSOR RELAY

DM = DIVIDER MOTOR CONTACTOR

4/06

MASTER

MODEL: S300

ELECTRICAL (SCHEMATIC) THREE PHASE / 208 – 230 VOLT - VARIABLE SPEED

AR = AUX RELAY

S300_37

SR = SENSOR RELAY

DM = DIVIDER MOTOR CONTACTOR

4/06

MASTER

MODEL: S300

ELECTRICAL (SCHEMATIC) THREE PHASE / 380 – 480 VOLT - VARIABLE SPEED

AR = AUX RELAY

S300_38

SR = SENSOR RELAY

DM = DIVIDER MOTOR CONTACTOR

4/06

MASTER

MODEL: S300

ORDERING REPLACEMENT PARTS IMPORTANT: ONLY USE FACTORY SUPPLIED REPLACEMENT PARTS TO MAINTAIN MACHINE SAFETY, PERFORMANCE AND SANITARY CONDITIONS. USE OF NON-APPROVED PARTS MAY VOID MANUFACTURERS WARRANTY. TO ORDER REPLACEMENT PARTS ALWAYS: 1) CHECK THE MACHINE TOP IDENTIFY MISSING, DAMAGED OR NON-FUNCTIONAL PARTS INCLUDING GUARDS, WARNING LABELS AND INSTRUCTIONS. 2) COMPARE THE LIST WITH THE PARTS DIAGRAMS SUPPLIED. 3) RECORD THE COMPLETE MODEL AND SERIAL NUMBER OF THE UNIT. 4) CALL A.M. MANUFACTURING (800) 342-6744 AND PROVIDE ALL INFORMATION NOTED ABOVE TO EXPEDITE ORDER PROCESSING AND HELP REDUCE SHIPPING COST. 5) PROVIDE COMPLETE DETAILS FOR (SHIP TO) AND (BILL TO) INFORMATION. TO ASSIST PROMPT DELIVERY, SPECIFY TYPE OF CARRIER PREFERRED IN SHIPMENT. 6) MOST MAJOR CREDIT CARDS ACCEPTED.

S300_39

4/06

MASTER

MODEL: S300

NOTES DATE:

S300_40

ACTIVITY:

4/06

[PDF] SCALE - O - MATIC DOUGH DIVIDER - Free Download PDF (2024)

References